EdgeBreaker® 4000

Flexibility is the key to the EdgeBreaker® 4000: After the burrs and slag caused by flame cutting have been removed via the grinding drum, you can simply choose between double-sided deburring or edge rounding. Specifically catered towards your optimal single pass deburring and edge rounding results.

The EdgeBreaker® 4000 is a high performance deburring machine built for processing materials with tough adhering burrs after plasma and flame cutting (oxyfuel). Its trademark is the powerful grinding drum. It is able to reach all the corners by flexing slightly around the material. Cross-running brushes are outfitable with a variety of media for individual processing of edges. Double-sided processing, because time is money!

Advantages:

• Double-sided processing in a single pass
  The EdgeBreaker® 4000 processes plasma and flame-cut parts on both sides in just a single pass. You are able to save 50% of the time compared to working with a single-sided machine.
• High-performance deburring
  The oscillating grinding drum is the main tool for removing the tough adhering burr. With a diameter of 420 mm (16.5″) and thanks to a flexible grinding surface, it is able to reliable remove any burrs from plasma and flame-cut parts. Additionally, the EdgeBreaker® is also capable of compensating for uneven surfaces in the material.
• Quick changing of the abrasive media
  For consistent results, it’s important to know the remaining length of the abrasive media. This is crucial to producing repeatable, high-quality parts. The EdgeBreaker® 4000 measures the remaining length of the abrasive media and automatically compensates for the wear, further minimizing operator error.
• User-friendly
  The touchscreen HMI is truly intuitive. This feature enables even new operators to quickly and easily setup the machine. It can even give you guidance on operating and maintenance. For efficient processing and minimal operator error.
• Automatic calibration / media wear compensation
  For consistent results, it’s important to know the remaining length of the abrasive media. This is crucial to producing repeatable, high-quality parts. The EdgeBreaker® 4000 measures the remaining length of the abrasive media and automatically compensates for the wear, further minimizing operator error.

Technical Data
Processing type: double-sided, dry
Material thickness: 0,8 – 100 mm (0.03″ – 3.94″)
Max. working width: 1300 mm (51″)
Weigth: approx. 4,650 kg (10,200 lbs)
Dimensions: 2200 x 2900 x 2200 mm (87″ x 114″ x 87″)