Lasers
Press
Brakes
Punching
Machines
NEW EQUIPMENT
ANGLE,
BEAM, AND DRILL LINES
Ocean Avenger drill line
Peddinghaus
ANGLE ROLLS
Ercolina angle rolls
Roundo angle rolls
BAND SAWS
Hyd-Mech band saws
Ocean Terminator
COLD SAWS
Kaltenbach cold saws
Scotchman cold saws
CNC
PUNCHING MACHINES
TRUMPF
CNC punching machines
DEBURRING
MACHINES
Steelmaster wet and
dry deburring
FOLDING
Schroder-Fasti folders
GRINDERS
Ercolina
HYDRAULIC STAMPING PRESSES
Pacific Press
Standard Industrial
Press
IRONWORKERS
Geka ironworkers
Scotchman ironworkers
LASER
CUTTING SYSTEMS
TRUMPF lasers
LASER MARKING SYSTEMS
TRUMPF VectorMark
MECHANICAL
STAMPING PRESSES
Standard Industrial
Press
NOTCHERS
Boschert power notchers
PARTS INSPECTION
Virtek Laser QC
PIPE
NOTCHERS
Ercolina pipe
notchers
Scotchman pipe notchers
PLASMA
AND OXYFUEL CUTTING
AKS plasma and oxyfuel cutting systems
Alltra
plasma and oxyfuel cutting systems
Retro Systems plasma
and oxyfuel cutting
PLATE ROLLING
Roundo plate rolls
POWER TOOLS
Trumpf power tools
PRESS BRAKES
Pacific press brakes
Schroder-Fasti folders
Standard Industrial
Press
TRUMPF
press brakes
PRESS BRAKE TOOLING
Specific tooling
Trumpf tooling
Wila tooling
ROBOTIC WELDING SYSTEMS
Genesis-Systems robotic
welding
SHEARS
Pacific shears
Standard Industrial
Press
STRUCTURAL
STEEL
Ocean
Peddinghaus
TOOLING
Cleveland ironworker tooling
Specific tooling
TRUMPF tooling
Wila tooling
TUBE
BENDERS
Ercolina tube benders
WATERJET
Techni waterjets
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| WILA
TOOLING |
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Heavy
duty tooling with a light speed changeover
In
today's manufacturing environments, shorter runs require more frequent
tooling changeovers. And the more often you change press brake tooling,
the more you need Wila's New Standard.
Wila
is the original developer and manufacturer of the tooling with the
button - the quick-change tooling that literally snaps in and out
of the upper ram. When installed in combination with our hydraulic
clamping system, our tooling system provides the world's fastest
tooling changeovers - we guarantee it!
But
quick tooling changeover is only part of the equation. Today's manufacturers
also need tooling precision and longevity - and Wila tooling provides
both. Our New Standard tooling segments and toolholders
are CNC ground to a tolerance of ±0.00039" - the tightest
tooling tolerance in the industry - using a special Chrome Molybdenum
alloy for an unequaled combination of rigidity and stress absorption.
Then the bending surface of each tool is laser
CNC
deep hardened to approximately 60 HRC, a hardness value no other
tooling can duplicate. This manufacturing process produces tooling
that offers more accuracy and durability than any other tooling
on the market today.
Our
high-quality, high-value press brake tooling provides:
Fastest
Tooling Changeovers
Wila tooling changeovers are a minimum of 75% faster than conventional
tooling changeovers. To remove Wila tooling, you simply switch off
the hydraulic clamping system and press the buttons on the individual
tooling segments to remove them from the upper ram. Then, insert
the tooling segments you need for the next job, activate the hydraulic
clamping, and start bending.
Many
other tooling manufacturers claim to produce quick-change tooling.
But Wila tooling is guaranteed to provide the world's fastest changeovers.
And that translates into increased bending productivity. In short,
the more you change tooling, the more you save with Wila.
Highest
Degree of Accuracy
If precision is important in your shop, then Wila tooling is the
logical choice. With a guaranteed tolerance of ±0.00039"
on both tools and toolholders, no tooling anywhere can match our
tooling's incredible accuracy. Our high-precision tooling enables
your shop to perform more accurate bends and produce more precise
parts, which adds value to your products and services that can't
be duplicated by lesser quality shops.
Laser
CNC Deep Hardening for Superior Tooling Longevity
Of course, even the most precise tools can't be considered valuable
unless they last a long time - and you can count on longevity with
Wila tooling. Our custom alloys and laser CNC deep hardened processes
work together to produce dependable tooling that lasts significantly
longer than other brands of press brake tooling. With the industry's
best tooling hardness rating (approximately 60 HRC at the bending
contact points) it's no wonder that our tooling has developed a
reputation for standing up to years of heavy usage without significant
wear.
If
you're looking for improvements in your bending operation, you've
clearly come to the right place. With Wila tooling and clamping
systems, increased productivity is quite literally a snap.
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Wila
Launches American and European Precision Tooling Lines
Wila
USA, renowned for its New Standard high precision quick-change
Tooling, Clamping, and Crowning systems for press brakes, announces
the launch of two new press brake tooling lines: Wila American
Precision and Wila European Precision. Wila has incorporated
many of the benefits built into its well-known New Standard
tooling into the American and European style tooling. All American
and European style tooling is precision ground to a maximum tolerance
of .0008" (0.2mm). All these tools are CNC-deep hardened to
Rockwell 52 - 60 C as standard at all critical wear points to a
depth of .120" (3mm), providing extremely long durability and
long lasting precision.
These
two new tooling lines cover a broad range of tool types including
both air and bottom bending tools, single V-dies, 2-V dies, radius
tooling, offset tooling, flattening tools, tool holders and adapters,
as well as accessories to prevent part marking. All of the American
and European tooling is being supplied in the standard "Wila
lengths"; ie 515mm / 20.276" is the longest tool section
offered, making it possible for one operator to easily handle and
load all tooling by himself. With Wila's standard segmented sets
it is possible to make any tool length by combining segments from
a minimum of 20mm / .787" to the full press brake length in
5mm / 0.2" increments.
Wila
has just published a new 28 page catalog supplement covering the
American Precision and European Precision tooling lines. Wila offers
same day shipment on any tooling order received by 2 PM from its
Columbia, Maryland warehouse.
With
the addition of these two tooling lines, Wila USA is the
only supplier in North America supplying all three of the press
brake tooling styles in precision ground and hardened: New Standard,
American, and European. No matter what type of press brake
or tooling system you are using, Wila has the right precision tooling
solution available.
For
press brake tooling systems that offer the highest level of precision,
durability, quality, and speed of set-up, specify WILA.
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Give
up your shimming habit
Every
press brake is effected by deflection - and deflection inevitably
leads to unsatisfactory bends. So, over the years, press brake operators
have learned to combat the effects of deflection by shimming the
press brake bed with pieces of brass or paper, in an attempt to
bring the dies up to a corrected height. But, even though an experienced
operator can sometimes achieve satisfactory compensation this way,
the tedious, time-consuming shimming process always robs the press
brake owner of valuable production time.
Fortunately,
Wila has developed a better way to conquer deflection. It's called
the Wila Crowning system, and it uses a patented system of graduated
waves to quickly and accurately adjust the press brake's bed.
When
you install the Wila Crowning system, you get:
Improved
Profitability
The Wila Crowning system eliminates manual shimming, which reduces
set-up time by as much as 90%. As a direct result, press brake downtime
is slashed to an absolute minimum, and bending profitability can
be increased dramatically.
Improved
Bending Accuracy
The Wila Crowning system enables operators to achieve high-tolerance
bends quickly and easily, without experiencing the frustration of
constantly trying to reach tolerance by shimming and re-shimming
the lower die. Because it's so easy to achieve an accurate bend
with the Wila Crowning system, an operator's temptation to be satisfied
with quality that is "close enough" is abated. This effect
can contribute greatly to improved overall bending quality.
Reduced
Scrap
When setting up a bend using the Wila
Crowning
system, the operator can re-bend the original test piece after making
the necessary crowning adjustment, rather than discarding it and
starting over with a new test piece. Accordingly, set-up is usually
accomplished with very little scrap - often with no scrap at all.
Plenty
of Flexibility
Wila Crowning
is highly customizable. For example, units can be adapted to accept
American-style tooling, European-style tooling, or Wila tooling
- all with your choice of hydraulic or manual-damping. Front support
arms may also be added, and many more options are available as well.
A
Broader Labor Pool
Manual shimming is a trial-and-error process that can be mastered
only through years of hands-on experimentation. But with Wila
Crowning,
operators can be trained to eliminate the effects of deflection
in a matter of minutes, which means that less experienced workers
can easily operate press brakes equipped with a Wila
Crowning
system.
So,
are you ready to give up your shimming habit and get more bending
done? Then let us know you're interested in a Wila
Crowning
system. Because when it comes to press brake beds, you can level
with us.
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